VALIDATION / 03

Every result
comes with conditions.

A test is useful when it answers a defined design question. Part number, assembly state, load, environment and acceptance criteria make a result usable for selection and for the next design revision.

LLT assembly and inspection workshop
LLT assembly and inspection workshop

Start the test plan with the failure mechanism.

Initial continuity does not establish stability after exposure. A validation plan should identify the stress and the subsequent measurement: resistance after vibration, insulation after damp heat, and retention and electrical behaviour after mating endurance. Mating state and cable-end preparation also affect the scope of a result.

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Methods and recording conditions in the company test matrix
QuestionMethod referenced in the presentationKey records
Contact and insulationIEC 60512-2-1 / IEC 60512-3-1Measurement points, test voltage, initial and post-exposure readings
Dielectric strength and temperature riseIEC 60512-4-1 / IEC 60512-5-1Voltage and duration; current, wire size, ambient temperature and rise
Vibration and damp heatIEC 60068-2-6 / -2-64 / -2-78Stress profile, duration, mounting and recovery conditions
Salt mist and water ingressIEC 60068-2-11 / IEC 60529Media, exposure time, mating state, ingress inspection and electrical retest
Mating force and enduranceIEC 60512-13-1 / IEC 60512-9-1Force–displacement, cycles, load state and post-test checks
Materials and platingISO 3497 / ISO 527 / ISO 178Coating thickness, specimen condition, material lot and mechanical-test conditions

These are methods listed in company material, not a claim that every model has completed every test. The applicable edition, severity and acceptance criteria belong in the project plan. Material screening and any required quantitative testing for RoHS or REACH also need distinct records.

Source: October 2026 company presentation, slides 24–27.

Match a credential to its holder, product and date.

The presentation records high-tech-enterprise recognition in 2023 and an innovative-SME review in 2025. Management-system, connector and wire certificates are separate categories. Procurement review should match each document to its holder, models, standard and status rather than extend one certificate across all products.

Historical IATF certificate image, with validity ending 2024-06-17.
Historical IATF certificate image, with validity ending 2024-06-17.
UL 2238 document image, page 1 of 3; model review needs the full schedule.
UL 2238 document image, page 1 of 3; model review needs the full schedule.

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Certification documents reproduced in the presentation
DocumentHolder and scopeDate and verification boundary
IATF 16949:2016深圳利路通电子科技有限公司; connector design and production, and wire-harness production; NQA T14524 / IATF 0405699Historical certificate: 2021-06-18 to 2024-06-17. The displayed validity period has ended.
UL 2238Shenzhen Lilutong Connector Corp., Ltd.; cable assemblies for industrial control and signal distribution; 20190506-E481414Document dated 2019-05-06, page 1 of 3, without the complete model schedule; current status requires verification.
UL 62Shenzhen Lilutong Technology Industry Co Ltd; PVC-jacketed flexible cord; E521926Document dated 2021-07-13; a cord record, not a substitute for finished-connector certification.

Source: October 2026 company presentation, slides 3–4. Historical records describe past certification work; request current documents for the specific part number.

Request a review package for the actual part.

Provide the full part number, application, target market, current and voltage, cable specification and mounting arrangement. Engineering can then identify the drawing revision, pin definition, material requirements, applicable certificates and test records. Replacing an existing connector also requires the mating part and installation dimensions; similar appearance does not establish compatibility.

Read the technical-document scope notes →

TALK TO ENGINEERING

Bring your application to the conversation.

An installation sketch, operating load, cable details and environmental conditions make a useful starting point.

Contact LLTSelect by parameters →